Today, vias are an integral part of any electronic board sold in the world. Progressively more present and gradually more complex, they allow the very existence of certain highly technical components such as BGAs.
A real know-how that spreads over two families of vias:
Mechanical vias are themselves separated into 4 categories namely through vias (1), buried vias (2), backdrilling vias (3) and blind vias, an equivalent to microvias which will be discussed later (4).
The most basic via, and therefore the most common and least expensive, is the through via. Made by drilling with a simple drill and then plating, it is highly dependent on the quality of the tooling. A few rules must be observed when designing the routing:
Example: 0.3 mm pad, 0.15 mm finished hole. The drilling will be done with a 0.25mm tool, the residual copper ring before plating will be 25 µm. This via is not manufacturable.
Today, there is also an increasingly standard option: vias plugging. This technique makes it possible to use vias in Pad, thus allowing the densification of the boards by avoiding having the surface of the vias preventing the installation of components. Moreover, it allows the use of certain fine pitch components without the need for laser vias and finally their last uses are for the creation of thermal vias on the power pad of components.
The technology proposed by EMSFACTORY is called "Filled and Capped". The vias are capped with resin and then the surface is remetallized according to IPC-4761 Type VII.
There are vias that are increasingly used, particularly in the context of high density cards, called laser vias. These vias have allowed the appearance of microvias with a diameter of 100µm or less. They include blind vias (1), staggered vias (2(a) and 2(b)) and stacked vias (3)
Laser drilling does not allow very deep holes to be drilled: max. 110µm due to the laser cone phenomenon (4). The laser drilling method is a very efficient way of drilling into the prepreg material and thus producing multi-layer circuits with thin layers.
There are also multiple variants combining these various methods, allowing for use in all possible PCB configurations with standard or non-standard stackups.
Here is a cutaway from our partner Würth Elektronik to illustrate the point:
Vias, although central to PCB design, are often neglected and poorly suited to the purpose for which they were created. Correctly placed, they can also contribute to the "shielding" of RF signals, to the uniformity of certain voltages and many others.
Don't hesitate to contact EMSFACTORY's technical teams who are here to provide you with their support and knowledge in PCB, industrialization and PCB Design.