Discover the electronics factory of the future

EMSFACTORY is the first fully web-enabled electronics factory.

  • SHORT & CONTROLLED LEAD TIME
  • ONLINE QUOTATION

A 100% online manufacturing process

Nestled in the heart of the Bordeaux vineyards and the Landes pine trees, EMSFACTORY is located in the south west of France.

Competitions and prizes obtained

8 specialised offers

Entrance control/preparation

All components are counted and repackaged for placement by an SMD Pick & Place machine.

Jetting solder paste deposit

New generation digital deposition technology: “jetting” prints the solder paste like an inkjet printer.

Automatic SMD placement

Our precision robots place your components from the smallest (01005) to the largest (70x70mm).

Reflow oven

The boards pass through the convection oven which respects a JEDEC temperature profile, and is checked daily by a profiler.

AOI inspection

The AOI machine takes HD photos of the board, and checks all SMD assembly acceptance criteria.

X-ray inspection

We carry out X-rays of the most complex assemblies to be controlled (BGA, LGA, etc.).

Press Fit

Connectors and components are force-fitted using a controlled pneumatic press and special tooling.

Insertion through hole component

The pins of the component are bent and cut then the components are inserted on the PCB.

Selective solder wave

Boards pass through the selective wave which solder through hole components using a molten alloy pot with a nozzle.

Visual inspection

The assembly of through-hole components is checked according to the criteria of IPC standards.

Tropicalisation (option)

We apply the varnish of your choice to your boards to protect them from all environmental aggressions.

Manufacturing and compliance report

A report is automatically generated and can be downloaded to your web account containing all the information related to the manufacturing process.

Packing and shipping

Your order is packed in an antistatic bag and sent by express carrier.

Electronic board assembly
Entrance control / preparation

All parts are counted, checked and packaged to be assembled in production

Single-wire automatic cutting, stripping, crimping

Single-line wires are treated 100% automatically, cutting, stripping and crimping on both sides.

Contact insertion

The pre-crimped contacts are inserted into the connector housings.

Splices

Splices or bridges are made to connect the signals on multiple connectors or contacts if necessary.

Sheathing / Sleeving / Wrapping

Different finishes are possible on your cord such as the installation of sheath, shielding, sleeve, ...

Labeling

Edit custom labels, then choose its location on cables or connectors.

Continuity check

All cables are checked for continuity in order to check the wiring board, specific tests can be carried out on request.

Dimensional control

The cords and different branches of the bundle are checked and measured.

Manufacturing and compliance report

A report is automatically generated and can be downloaded from your web account containing all the information related to manufacturing.

Packing and shipping

Your order is packaged in an anti-static bag and shipped by express carrier.

WIRE
DRC checking of files

All manufacturing constraints are checked one by one

Panel layout

The paneling of your PCBs is carried out according to your instructions entered online or your files

PCB manufacturing

The 30 steps min. manufacturing processes are launched: cutting, drilling, metallization, lamination, exposure, development, etc.

Electrical test

All tracks are electrically tested to verify good conduction and the absence of short circuits

Visual and dimensional control

The quality of varnish finish and marking are checked as well as the dimensions of the PCBs

Manufacturing and compliance report

A report is automatically generated and can be downloaded from your web account containing all the information related to manufacturing.

Packing and shipping

Your order is packaged in an anti-static bag and shipped by express carrier.

Order your pcb from EMSFACTORY
Enclosure machining or material

Your enclosure is machined directly into the material, or the machining is done on a commercial standard case.

3D printing

Choose a 3D printing enclosure, the printing is launched with the material selected at the time of your order.

Painting

Paint or varnish is applied to your enclosure for a beautiful custom finish.

Marking

The front of your enclosure is printed directly according to your specifications: logo, images, etc. An adhesive side can also be applied.

Dimensional control

The dimensions of the enclosures are checked as well as the thickness of the paint or varnish.

Visual check

The quality of the paint or varnish finish is checked on all enclosures.

Manufacturing and compliance report

A report is automatically generated and can be downloaded to your web account containing all the information related to the manufacturing process.

Packing and shipping

Your order is packed in an antistatic bag and sent by express carrier.

Enclosure
Entrance control

The electronic boards to be coated or included are checked.

Washing

The boards are machine washed to ensure the absence of any traces or residues for a perfect adhesion of the protection.

Automatic varnish deposit

Standard coatings are applied automatically by a dispensing robot, or manually with a spray gun by a qualified operator.

Assembly and resin casting

The board is mounted and fixed in its case and then the resin is prepared and poured into the inclusion case.

UV visual inspection

The standard varnishes have a UV tracer which makes it easier to check the deposit despite their transparency.

Manufacturing and compliance report

A report is automatically generated and can be downloaded to your web account containing all the information related to the manufacturing process.

Packing and shipping

Your order is packed in an antistatic bag and sent by express carrier.

Coating/Potting
Entrance control

The electronic boards to be inspected are checked (appearance, quantity)

X-ray machine configuration

The machine should be set according to your board, X-ray tube voltage 160KV max. and the current of the filament to get a good image

X-ray inspection

The operator inspects the area you have indicated and saves the pictures of this area

Tomographic reconstruction (3D)

In the case of a tomography, many adjustments must be made on the reconstruction software to obtain the 3D volume

Upload images

The images of the snapshots are immediately available on your web account, a notification is sent to you

Packing and shipping

Your boards are repackaged in an anti-static bag and shipped by express carrier.

Or repair

In the event of a rework request, our service takes care of your boards to replace the components concerned

X-ray your board or component with EMSFACTORY
Entrance control

The elements that have to be integrated are checked (appearance, quantities).

Wiring assembly

All elements are assembled and integrated according to your plans. Wiring can be done at the same time.

Visual control

The entire product assembly is checked as well as its aesthetic appearance.

Dimensional control

Some products require a check of their mechanical dimensions to ensure proper operation.

Functional test

If you wish, we can test the correct functioning of your product according to your procedure.

Manufacturing and compliance report

A report is automatically generated and can be downloaded to your web account containing all the information related to the manufacturing process.

Packing and shipping

Your order is packed in an antistatic bag and sent by express carrier.

Product Assembly
Entry control

The components or parts to be replaced are checked

Rework

All rework operations are performed

Visual inspection

Modification or replacement operations are controlled according to the criteria of IPC standards

X-ray inspection

We take x-rays of the most complex assemblies to control (BGA, LGA, etc.)

Coating (option)

We apply the varnish of your choice and carry out a localized polishing if your card was already varnished

Manufacturing and compliance report

A report is automatically generated and can be downloaded from your web account containing all the information related to manufacturing.

Packing and shipping

Your order is packaged in an anti-static bag and shipped by express carrier.

Modify your existing project with ems factory

An environmentally friendly factor

An environmentally friendly factory

    • A committed factory
    • 80KW of solar panels installed on the car parks
    • Reduction of the carbon footprint: 50% of the electrical energy comes from solar panels
    • Seasonal heating management
    • Free cooling system in summer
    • Reinforced building insulation
    • Waste management and sorting
    • Packaging and cushioning in recycled materials
    • Use of recycled printer paper
    • Use of recycled toilet paper and paper towels
    • Ecological household cleaning products

     

Employee testimonial

Gaelle : Shipping Manager

I work at the end of the production chain. I make sure that the orders are delivered to our customers, that the boards are conform and correctly packed to protect them from ESD. I am also responsible for the state of the EMSFACTORY stock.

When I arrive in the morning, I make sure that the previous day's shipments have arrived and then I prepare the files for transmission to the quality department. When the boards arrive, I make a final visual check and take photos for the customer files. Finally, I pack them, print the delivery notes and follow up with our customers.

Stocks

Access EMSFACTORY's stock of components and benefit from our negotiated prices.

Stock of components on reels.
Passive components
Contacts
Varnishes and resins
Cables and wires
Enclosures

Capacity

COUNTERS

  • 3,000,000 solder paste dots printed/h
  • 100,000 SMD components assembled/h
  • 5000 through-hole components/day
  • 1,000,000 components received/day
  • 100 m² of PCBs manufactured/day
  • 10 000 000 passive components in stock

MACHINES

  • 3 automated CMS lines
  • 1 line selective solder wave
  • 1 X-ray machine
  • 3 AOI 3D machines
  • 1 auto wash machine
  • 1 auto rework machine

COUNTERS

  • 10,000 contact crimps / H.
  • 10 km of cable prepared / day.
  • 1,000,000 components received / day

MACHINES

  •  2 stripping machines
  • 1 sleeve / sheath cutting machine 
  • 1 tensile tester and crimp height 
  • 1 SYNOR electrical harness tester

COUNTERS

  • 100 enclosures machined/Day
  • 10 m² printed/day
  • 10 m² painted or varnished/day 

MACHINES

  • 1 CNC machining centre
  • 1 UV flatbed printer
  • 2 paint cabins

COUNTERS

  • 10m² varnish/day
  • 100 resin pottings/day

MACHINES

  • 1 automatic coating machine
  • 2 manual coating booths
  • 1 automatic potting machine
  • 1 UV control booth
  • 1 thickness control system

NUMBERS

  •  200 x-ray images / day 
  • 760 tomography images

MACHINES

  •  1 x Viscom X8011-II X-ray machine
  • 1 8-core 64GB RAM workstation

COUNTERS

  • 1000 screws assembled/day
  • 200 parts assembled/day

MACHINES

  • 4 controlled screwing stations
  • 200 specific assembly tools
  • Dynamometric control

COUNTERS

  •  100 components changed / day
  • 200 PCB modifications / Day

MACHINES

  • 1 automatic BGA rework machine 
  • 1 rework machine 
  • 1 x-ray machine 
  • 1 board wash machine 
  • 1 solder paste deposit station 
  • 1 dry cabinet 
  • 1 reflow oven

Norms

EMSFACTORY complies with the main electronic standards IPC, ISO 9001, EN 9100, RoHS and REACH

IPC - Standards for the acceptance of electronic system assemblies and their design

  • IPC-A-610
  • IPC-A-600I
  • IPC-7711/21
  • IPC-2221

ISO9001 - Standards defining quality management system criteria and requirements
RoHS - European Directive to limit the use of dangerous substances in electronic equipment.
REACH - European regulation to regulate the manufacture and use of certain chemical substances.
EN 9100 - EN 9100 is a European standard describing a quality assurance system for the aerospace market
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