Discover the electronics factory of the future

EMS FACTORY is the first connected electronics factory fully accessible on the web.

  • Short Lead Time
  • Online quoting

A 100% online manufacturing process

EMSFACTORY is a factory located in the southwest of France, on the prestigious site of the Bordeaux-Montesquieu technopole

competitions and prizes obtained

8 specialized production lines

Entrance control / preparation

Entrance / Preparation Control All components are counted and repackaged for placement by a SMD placement machine.

Solder paste deposit by jetting

New generation digital deposition technology "jetting" prints solder paste like an inkjet printer.

Automatic SMD placement

Our precision robots place your components from the smallest 0201 to the largest 70x70mm

Reflow oven

The cards pass through the convection oven which respects a JEDEC temperature profile, checked every day by a profiler

AOI inspection

The AIO machine takes HD photos of the board and checks all SMD assembly acceptance criteria.

X-ray inspection

We take x-rays of the most complex assemblies to control (BGA, LGA, etc.)

Press Fit

The connectors and components are inserted by force by a controlled pneumatic press and specific tools.

Insertion through hole component

The pins of the component are bent and cut then the components are inserted on the PCB.

Selective solder wave

The boards pass through the selective wave that solder the through hole components through a pot of molten alloy fitted with a nozzle.

Visual inspection

The assembly of through hole components is controlled according to the criteria of IPC standards.

Coating (option)

We apply the varnish of your choice to your boards to protect them from all environmental attacks.

Manufacturing and compliance report

A report is automatically generated and can be downloaded from your web account containing all the information related to manufacturing.

Packing and shipping

Your order is packaged in an anti-static bag and shipped by express carrier.

Pcb assembly
Entrance control / preparation

All parts are counted, checked and packaged to be assembled in production

Single-wire automatic cutting, stripping, crimping

Single-line wires are treated 100% automatically, cutting, stripping and crimping on both sides.

Contact insertion

The pre-crimped contacts are inserted into the connector housings.

Splices

Splices or bridges are made to connect the signals on multiple connectors or contacts if necessary.

Sheathing / Sleeving / Wrapping

Different finishes are possible on your cord such as the installation of sheath, shielding, sleeve, ...

Labeling

Edit custom labels, then choose its location on cables or connectors.

Continuity check

All cables are checked for continuity in order to check the wiring board, specific tests can be carried out on request.

Dimensional control

The cords and different branches of the bundle are checked and measured.

Manufacturing and compliance report

A report is automatically generated and can be downloaded from your web account containing all the information related to manufacturing.

Packing and shipping

Your order is packaged in an anti-static bag and shipped by express carrier.

WIRE
DRC checking of files

All manufacturing constraints are checked one by one

Panel layout

The paneling of your PCBs is carried out according to your instructions entered online or your files

PCB manufacturing

The 30 steps min. manufacturing processes are launched: cutting, drilling, metallization, lamination, exposure, development, etc.

Electrical test

All tracks are electrically tested to verify good conduction and the absence of short circuits

Visual and dimensional control

The quality of varnish finish and marking are checked as well as the dimensions of the PCBs

Manufacturing and compliance report

A report is automatically generated and can be downloaded from your web account containing all the information related to manufacturing.

Packing and shipping

Your order is packaged in an anti-static bag and shipped by express carrier.

Order your pcb from EMSFACTORY
Case or material machining

Your case is machined directly into the material, or the machining is carried out on a standard commercial case

3d printing

Choose a 3D printing box, the printing is launched with the material selected when ordering

Painting

Paint or varnish is applied to your case for a beautiful custom finish.

Marking

The front of your box is printed directly according to your indications, logo, images, etc. An adhesive side can also be affixed

Dimensional control

The dimensions of the boxes are checked as well as the deposition thicknesses of the paints or varnishes.

Visual control

The quality of finish of paints or varnishes are checked on all cases

Manufacturing and compliance report

A report is automatically generated and can be downloaded from your web account containing all the information related to manufacturing.

Packing and shipping

Your order is packaged in an anti-static bag and shipped by express carrier.

Enclosures
Quality control

The board electronic are checked before coating

Washing

The boards are machine washed to ensure the absence of any traces or residues for a perfect adhesion of the protection

Automatic varnish deposit

Standard varnishes are applied automatically by a dispensing robot, or manually with a spray gun by a qualified operator

Assembly and resin casting

The board is mounted and fixed in its case then the resin is prepared and poured into the inclusion case

UV visual inspection

Standard varnishes have a UV tracer allowing easy control of its deposit despite their transparency

Manufacturing and compliance report

A report is automatically generated and can be downloaded from your web account containing all the information related to manufacturing.

Packing and shipping

Your order is packaged in an anti-static bag and shipped by express carrier.

Coating, potting
Entrance control

The electronic boards to be inspected are checked (appearance, quantity)

X-ray machine configuration

The machine should be set according to your board, X-ray tube voltage 160KV max. and the current of the filament to get a good image

X-ray inspection

The operator inspects the area you have indicated and saves the pictures of this area

Tomographic reconstruction (3D)

In the case of a tomography, many adjustments must be made on the reconstruction software to obtain the 3D volume

Upload images

The images of the snapshots are immediately available on your web account, a notification is sent to you

Packing and shipping

Your boards are repackaged in an anti-static bag and shipped by express carrier.

Or repair

In the event of a rework request, our service takes care of your boards to replace the components concerned

X-ray your board or component with EMSFACTORY
Entrance control

The elements to be integrated are checked (appearance, quantity)

Wiring assembly

All the elements are assembled and integrated according to your plans, wired cabling can be done at the same time.

Visual control

The entire assembly of the product is checked as well as its aesthetic appearance.

Dimensional control

Some products require a check of its mechanical dimensions to ensure proper operation.

Functional test

If you wish, we can test the correct functioning of your product according to your procedure.

Manufacturing and compliance report

A report is automatically generated and can be downloaded from your web account containing all the information related to manufacturing.

Packing and shipping

Your order is packed with an anti-static bag and shipped by express carrier.

Assemble your electronic product with EMSFACTORY
Entry control

The components or parts to be replaced are checked

Rework

All rework operations are performed

Visual inspection

Modification or replacement operations are controlled according to the criteria of IPC standards

X-ray inspection

We take x-rays of the most complex assemblies to control (BGA, LGA, etc.)

Coating (option)

We apply the varnish of your choice and carry out a localized polishing if your card was already varnished

Manufacturing and compliance report

A report is automatically generated and can be downloaded from your web account containing all the information related to manufacturing.

Packing and shipping

Your order is packaged in an anti-static bag and shipped by express carrier.

Modify your existing project with ems factory

An environmentally friendly factory

A committed factory

    •  83KW of solar panels installed in parking lots
    • nearly electricity independent plant
    • Seasonal heating management
    • Free cooling system in summer
    • Reinforced building insulation
    • Waste management and sorting
    • Packaging and packing in recycled material
    • Use of recycled printer paper
    • Use of recycled toilet paper and paper towels
    • Ecological household cleaning products

     

Employee testimonial

Gaelle : Shipping manager

I'm in charge of al the shipping. I make sure orders are delivered to our customers properly, that the  electronic boards are compliant and properly packaged to protect them from ESD. I am also responsible for the state of the stock of EMSFACTORY. When I arrive in the morning, I make sure that the previous day's shipments have arrived and then I prepare the files for transmission with the quality department. When the electronic boards arrive, I do a final visual check and take pictures for the customer files. Finally, I pack them, print the delivery papers and follow up with our customers.

Stocks

Take profit of our large STOCK

Stock of components on reels.
Passive components
Contacts and Housing
Varnish and Resin
Harness and cable
Enclosure

Standards

COUNTERS

  •  3,000,000 solder paste dots printed / H
  • 100,000 SMD components assemble/ H 
  • 5000 through-hole components / Day 
  • 1,000,000 components received / day 
  • 100 m² of PCBs manufactured / Day 
  • 10,000,000 passive components in stock

MACHINES

  • 3 automated CMS lines 
  • 1 line selective solder wave 
  • 1 x-ray machine 
  • 3 3D AOI machines 
  • 1 board wash machine 
  • 1 auto rework machine

COUNTERS

  • 10,000 contact crimps / H.
  • 10 km of cable prepared / day.
  • 1,000,000 components received / day

MACHINES

  •  2 stripping machines
  • 1 sleeve / sheath cutting machine 
  • 1 tensile tester and crimp height 
  • 1 SYNOR electrical harness tester

COUNTERS

MACHINES

  •  1 automatic varnishing machine
  • 2 manual varnishing booths 
  • 1 automatic potting machine 
  • 1 UV control cabin 
  • 1 thickness control system

NUMBERS

  •  200 x-ray images / day 
  • 760 tomography images

MACHINES

  •  1 x Viscom X8011-II X-ray machine
  • 1 8-core 64GB RAM workstation

COUNTERS

  •  100 components changed / day
  • 200 PCB modifications / Day

MACHINES

  • 1 automatic BGA rework machine 
  • 1 rework machine 
  • 1 x-ray machine 
  • 1 board wash machine 
  • 1 solder paste deposit station 
  • 1 dry cabinet 
  • 1 reflow oven

Norms

Access EMS FACTORY component stock and take advantage of our negotiated prices.

IPC - Acceptance standards for electronic system assemblies. EMSFACTORY is a member of the IPC association.
ISO9001 - Standards defining the criteria of the quality management system and its requirements.

 EMSFACTORY has been engaged in an ISO certification process since 2018.

RoHS - European Directive aiming to limit the use of 6 hazardous substances in electronic equipment. All EMSFACTORY processes are RoHS.

 Donwload the certificate

REACH - European Regulation aimed at regulating the manufacture and use of certain chemical substances. EMSFACTORY does not use any REACH declared product.

  Donwload the certificate

AS9100
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