Discover the electronics factory of the future
EMS FACTORY is the first connected electronics factory fully accessible on the web.
- Short Lead Time
- Online quoting
A 100% online manufacturing process
EMSFACTORY is a factory located in the southwest of France, on the prestigious site of the Bordeaux-Montesquieu technopole
competitions and prizes obtained
8 specialized production lines
Entrance / Preparation Control All components are counted and repackaged for placement by a SMD placement machine.
New generation digital deposition technology "jetting" prints solder paste like an inkjet printer.
Our precision robots place your components from the smallest 0201 to the largest 70x70mm
The cards pass through the convection oven which respects a JEDEC temperature profile, checked every day by a profiler
The AIO machine takes HD photos of the board and checks all SMD assembly acceptance criteria.
We take x-rays of the most complex assemblies to control (BGA, LGA, etc.)
The connectors and components are inserted by force by a controlled pneumatic press and specific tools.
The pins of the component are bent and cut then the components are inserted on the PCB.
The boards pass through the selective wave that solder the through hole components through a pot of molten alloy fitted with a nozzle.
The assembly of through hole components is controlled according to the criteria of IPC standards.
We apply the varnish of your choice to your boards to protect them from all environmental attacks.
A report is automatically generated and can be downloaded from your web account containing all the information related to manufacturing.
Your order is packaged in an anti-static bag and shipped by express carrier.
Pcb assembly
All parts are counted, checked and packaged to be assembled in production
Single-line wires are treated 100% automatically, cutting, stripping and crimping on both sides.
The pre-crimped contacts are inserted into the connector housings.
Splices or bridges are made to connect the signals on multiple connectors or contacts if necessary.
Different finishes are possible on your cord such as the installation of sheath, shielding, sleeve, ...
Edit custom labels, then choose its location on cables or connectors.
All cables are checked for continuity in order to check the wiring board, specific tests can be carried out on request.
The cords and different branches of the bundle are checked and measured.
A report is automatically generated and can be downloaded from your web account containing all the information related to manufacturing.
Your order is packaged in an anti-static bag and shipped by express carrier.
WIRE
All manufacturing constraints are checked one by one
The paneling of your PCBs is carried out according to your instructions entered online or your files
The 30 steps min. manufacturing processes are launched: cutting, drilling, metallization, lamination, exposure, development, etc.
All tracks are electrically tested to verify good conduction and the absence of short circuits
The quality of varnish finish and marking are checked as well as the dimensions of the PCBs
A report is automatically generated and can be downloaded from your web account containing all the information related to manufacturing.
Your order is packaged in an anti-static bag and shipped by express carrier.
Order your pcb from EMSFACTORY
Your case is machined directly into the material, or the machining is carried out on a standard commercial case
Choose a 3D printing box, the printing is launched with the material selected when ordering
Paint or varnish is applied to your case for a beautiful custom finish.
The front of your box is printed directly according to your indications, logo, images, etc. An adhesive side can also be affixed
The dimensions of the boxes are checked as well as the deposition thicknesses of the paints or varnishes.
The quality of finish of paints or varnishes are checked on all cases
A report is automatically generated and can be downloaded from your web account containing all the information related to manufacturing.
Your order is packaged in an anti-static bag and shipped by express carrier.
Enclosures
The board electronic are checked before coating
The boards are machine washed to ensure the absence of any traces or residues for a perfect adhesion of the protection
Standard varnishes are applied automatically by a dispensing robot, or manually with a spray gun by a qualified operator
The board is mounted and fixed in its case then the resin is prepared and poured into the inclusion case
Standard varnishes have a UV tracer allowing easy control of its deposit despite their transparency
A report is automatically generated and can be downloaded from your web account containing all the information related to manufacturing.
Your order is packaged in an anti-static bag and shipped by express carrier.
Coating, potting
The electronic boards to be inspected are checked (appearance, quantity)
The machine should be set according to your board, X-ray tube voltage 160KV max. and the current of the filament to get a good image
The operator inspects the area you have indicated and saves the pictures of this area
In the case of a tomography, many adjustments must be made on the reconstruction software to obtain the 3D volume
The images of the snapshots are immediately available on your web account, a notification is sent to you
Your boards are repackaged in an anti-static bag and shipped by express carrier.
In the event of a rework request, our service takes care of your boards to replace the components concerned
X-ray your board or component with EMSFACTORY
The elements to be integrated are checked (appearance, quantity)
All the elements are assembled and integrated according to your plans, wired cabling can be done at the same time.
The entire assembly of the product is checked as well as its aesthetic appearance.
Some products require a check of its mechanical dimensions to ensure proper operation.
If you wish, we can test the correct functioning of your product according to your procedure.
A report is automatically generated and can be downloaded from your web account containing all the information related to manufacturing.
Your order is packed with an anti-static bag and shipped by express carrier.
Assemble your electronic product with EMSFACTORY
The components or parts to be replaced are checked
All rework operations are performed
Modification or replacement operations are controlled according to the criteria of IPC standards
We take x-rays of the most complex assemblies to control (BGA, LGA, etc.)
We apply the varnish of your choice and carry out a localized polishing if your card was already varnished
A report is automatically generated and can be downloaded from your web account containing all the information related to manufacturing.
Your order is packaged in an anti-static bag and shipped by express carrier.
Modify your existing project with ems factory
An environmentally friendly factory
A committed factory
- 83KW of solar panels installed in parking lots
- nearly electricity independent plant
- Seasonal heating management
- Free cooling system in summer
- Reinforced building insulation
- Waste management and sorting
- Packaging and packing in recycled material
- Use of recycled printer paper
- Use of recycled toilet paper and paper towels
- Ecological household cleaning products
Employee testimonial
Gaelle : Shipping manager
I'm in charge of al the shipping. I make sure orders are delivered to our customers properly, that the electronic boards are compliant and properly packaged to protect them from ESD. I am also responsible for the state of the stock of EMSFACTORY. When I arrive in the morning, I make sure that the previous day's shipments have arrived and then I prepare the files for transmission with the quality department. When the electronic boards arrive, I do a final visual check and take pictures for the customer files. Finally, I pack them, print the delivery papers and follow up with our customers.
Stocks
Take profit of our large STOCK
Standards
COUNTERS
- 3,000,000 solder paste dots printed / H
- 100,000 SMD components assemble/ H
- 5000 through-hole components / Day
- 1,000,000 components received / day
- 100 m² of PCBs manufactured / Day
- 10,000,000 passive components in stock
MACHINES
- 3 automated CMS lines
- 1 line selective solder wave
- 1 x-ray machine
- 3 3D AOI machines
- 1 board wash machine
- 1 auto rework machine
COUNTERS
- 10,000 contact crimps / H.
- 10 km of cable prepared / day.
- 1,000,000 components received / day
MACHINES
- 2 stripping machines
- 1 sleeve / sheath cutting machine
- 1 tensile tester and crimp height
- 1 SYNOR electrical harness tester
COUNTERS
MACHINES
- 1 automatic varnishing machine
- 2 manual varnishing booths
- 1 automatic potting machine
- 1 UV control cabin
- 1 thickness control system
NUMBERS
- 200 x-ray images / day
- 760 tomography images
MACHINES
- 1 x Viscom X8011-II X-ray machine
- 1 8-core 64GB RAM workstation
COUNTERS
- 100 components changed / day
- 200 PCB modifications / Day
MACHINES
- 1 automatic BGA rework machine
- 1 rework machine
- 1 x-ray machine
- 1 board wash machine
- 1 solder paste deposit station
- 1 dry cabinet
- 1 reflow oven
Norms
Access EMS FACTORY component stock and take advantage of our negotiated prices.
EMSFACTORY has been engaged in an ISO certification process since 2018.
Donwload the certificate
Donwload the certificate
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